Single-Cavity Mold
Dedicated tooling for one part per molding cycle.
01 / TOOL MAKING CAPABILITY
Injection Mold Manufacturing & Tool Making
Production tooling built for injection molding and export programs.
300 MoldsExported Annually to Europe & North America
1,500 m²Dedicated Tooling Facility
DFM → ApprovalControlled Project Process
T0 → ProductionTrial & Validation Support
02 / MOLD TYPES
Injection Molds We Build
A practical overview of the tooling formats we can engineer and manufacture for prototype, bridge and production programs.
Multi-Cavity Mold
Multiple identical cavities for higher production output.
Family Mold
Different related components produced in one tool.
Insert Mold
Tooling designed around metal or component inserts.
Overmold
Multi-material tooling for bonded functional surfaces.
2K / Two-Shot Mold
Tooling for two materials or colors in one component.
Unscrewing Mold
Mechanisms for molded internal or external threads.
Slider / Lifter Mold
Side-action tooling for undercuts and complex geometry.
Hot Runner Mold
Runner systems selected for process and production targets.
Cold Runner Mold
Conventional runner tooling for suitable applications.
Prototype / Bridge Tooling
Shorter-term tooling for validation and early production.
Export Production Mold
Production tooling prepared for customer-site operation.
03 / TOOLING GALLERY
Tooling Details
Tooling details showing insert design, machining quality, fitting surfaces and tooling complexity.
PRECISIONTOOLING COMPLEXITYINSERT DESIGNMACHINING QUALITYASSEMBLY QUALITY
04 / EXPORT TOOLING
Export Mold Process
A controlled tooling process from design review to final mold shipment, with clear deliverables at every stage.
DFM & Project Review
- Part design review
- Moldability analysis
- Parting line / gate / ejection review
- Critical tolerance identification
- Mold specification confirmation
Deliverables
DFM ReportMold SpecificationProject Schedule
Mold Design
- 2D / 3D mold design
- Mold structure review
- Cooling / ejection / slider / lifter design
- Customer design approval before steel cutting
Deliverables
Mold Layout3D Mold DesignDesign Review / Approval Record
Tool Manufacturing
- Steel preparation
- CNC machining
- EDM / Wire EDM
- Grinding
- Electrode manufacturing
- Mold fitting and assembly
Deliverables
Progress UpdatesTooling Progress PhotosSteel Certificates
Mold Trial & Validation
- Mold assembly
- Machine setup
- T0 mold trial
- Initial part inspection
- Mold condition review
Deliverables
T0 SamplesT0 Trial ReportDimensional Inspection ReportTrial Photos / Videos
Optimization & Approval
- Customer feedback review
- Mold adjustment
- Additional trials if required
- Final dimensional / cosmetic / functional verification
Deliverables
Updated Sample PartsUpdated Inspection ReportModification RecordsFinal Approval Sample
Export Preparation
- Final mold inspection
- Mold cleaning and protection
- Spare parts preparation
- Export mold documentation
- Packing and shipment preparation
Deliverables
Final Inspection ReportMold DrawingsBOMSpare Parts ListTrial ParametersMaterial / Steel CertificatesMaintenance InformationPacking Photos
A complete mold documentation package can be prepared according to the customer's internal tooling standard.
05 / T0 TO APPROVAL
From T0 to Final Approval
Each mold trial is followed by inspection, issue review and controlled corrective action until the tool reaches the agreed production standard.
Trial
T0 Trial
- First complete mold trial
- Process window setup
- Initial molding condition verification
- Check filling, ejection and mold movement
OutputT0 SamplesTrial Parameters
Inspection
Sample Inspection
Critical DimensionsPart FitAppearanceFlashSink MarksWeld LinesWarpageGate ConditionEjection Marks
OutputDimensional / Visual Inspection Report
Analysis
Issue Review
Part IssueTool IssueProcess Issue
- Identify root cause
- Define required action
- Set action priority
Alignment
Customer Feedback
- Sample condition
- Assembly / functional test
- Cosmetic requirements
- Critical dimensions
- Required modifications
Corrective Action
Mold Modification
Changes follow the agreed action list:
Steel CorrectionInsert AdjustmentGate AdjustmentVentingCoolingEjectionSurface / Texture
Revalidation
T1 / T2 Validation
- Verify previous issues
- Recheck critical dimensions
- Confirm mold stability
- Review appearance
- Confirm assembly / function
Issues remain? Return to Issue Review.
Final Validation
Final Approval
- Dimensions
- Appearance
- Function / assembly
- Mold condition
- Production readiness
OutputApproved SampleFinal Inspection ReportApproved Mold
Controlled Trial Loop
If an issue remains after T1 / T2, the project returns to Issue Review → agreed corrective action → Mold Modification → the next controlled trial.
Every trial is documented so that changes between T0, T1 and subsequent trials remain traceable.
06 / TOOLING VALIDATION
Tooling Validation
Steel & ComponentsVERIFICATION
Tool DimensionsCRITICAL FEATURES
Mold FunctionSLIDES · LIFTERS · EJECTION
Trial PartsDIMENSIONS · FIT · FUNCTION
Start Your Tooling Project
Send 3D CAD, 2D drawing, material, volume, tooling requirements and tool destination.